Injection Molding Service
Custom engineering and manufacturing services from prototype to on-demand production of sheet metal parts. Provide you with low cost sheet metal fabrication solutions.
Injection Molding Processes
Injection molding is a manufacturing process for creating parts by injecting material into a mold. Injection molding can be performed with a variety of materials, including metals, plastics, and glass.
Plastic Injection Molding
The injection molding process begins with melted plastic being injected into a mold cavity. The cavity is then cooled, allowing the plastic to solidify and take on the shape of the cavity. Once cooled, the part can be ejected from the mold and is ready for use.
Overmolding is a specialized manufacturing process in which two or more different materials are bonded together to create a single, integrated component. This process can be used to create parts with complex geometries or to enhance the performance of existing components.
Insert Molding is a specialized plastic injection molding process in which an insert is placed into the mold before the melted plastic is injected. This allows for the molded part to have a hollow area that can be used for various purposes such as holding a screw or acting as a weight-saving measure.
Injection Molding Materials
Injection molding is a versatile process which can be used to create products in nearly every industry.
|ABS, PMMA, PVC, PE, PC||Impact resistant|
|ABS, PBT, HIPS, PPS||Dimensional stability|
|TPU, TPE, Silicone||Rubber like|
|ABS, PC, HIPS||Cosmetic|
|POM, PEEK, UHMW||Wear-resistant|
|PEEK, PP, PBT, PE, LDPE, PA||Chemical resistance|
|PP, HDPE, LDPE||Cost-efficient|
Injection Molding from Prototyping to Production
The injection molding process starts with creating a prototype of the desired part. This prototype is then used to create a mold, which is then used to produce the final part. The injection molding process is relatively quick and efficient, making it well suited for mass production.
Injection Molding Prototypes
Injection molding is a popular manufacturing method for creating prototypes and small-scale production runs of parts. Injection molding is fast, accurate, and relatively inexpensive compared to other prototyping methods.
We create high-quality production molds for high-volume plastic part production. Our production molds are made of high-strength, durable tool steel and are suitable for producing hundreds of thousands of parts. We can vary materials and construction methods according to your needs.
Surface Finishes for Injection Molding
To achieve a high quality surface finish on an injection molded part, it is important to work with a experienced and reputable manufacturer. We will be able to advise you on the best materials and processes to use for your specific application.
|Glossy||Class A finishes are produced using a diamond polishing process that produces a glossy and glossy finish on injection-molded parts.|
|Semi-glossy||Grade B finish Parts produced with coarse sandpaper have a slightly rougher finish than Grade A parts. Custom-molded plastic parts with a B-grade finish feature a matte surface texture.|
|Matte||Grade C finishes use a coarse sandstone to create a rough, uneven surface. C-finished injection molded parts have a matte surface texture.|
|Textured||Grade D finishes use grit and dry glass beads or oxides to create a very rough textured finish. Depending on the type of material used, the product can have a satin or matt finish.|
Why Choose Us for Injection Molding Service
We are a specialized injection molding service provider, offering a wide range of services to our clients. We have a team of experienced and skilled professionals who are capable of meeting the specific needs of our clients. We use the latest technologies and equipment to deliver high quality services.
Frequently Asked Questions
Injection molding is a manufacturing process for producing parts by injecting molten plastic into a mold. The mold is then cooled and opened to release the part.
The process begins with the injection of melted thermoplastic into a heated cavity. The high pressure of the injection process forces the molten plastic into every detail of the mold. Once the material has solidified (usually within milliseconds) the mold is cooled and opened, releasing the molded part.
Injection molding is a process that is used to create plastic parts. This process typically uses two types of materials: the molding material and the runner material. The runner material is a type of plastic that is used to create the runners and gates. Gates are the points at which the material flows into the mold cavity. The molding material is a type of plastic that is used to create the part itself.
Injection molding is a manufacturing process for making objects from both thermoplastic and thermoset plastic materials. Injection molding is commonly used to make products such as bottle caps, automotive parts, eyeglass frames and medical devices.
The process of injection molding begins with the specification of the part to be created. This specification includes the dimensions of the part, the shape of the part and the desired material properties.
Injection molding is the process of injecting molten plastic into a mold to create a variety of parts or products. Blow molding is a process of forming hollow plastic parts by blowing air into a hot plastic parison, or preform.